The home hobbyist can’t always afford the luxuries in a professional CNC shop. But with a little ingenuity and out of the box thinking, you can replicate those luxuries.  Tool carts are standard for a professional shop. But not every home machinist has the dough to spend on a tool card. No problem. It’s easy to make one yourself.  Just get a few items and put them together. Buy a CNC 40 tool tray or 2 or 3 and a 16 x 30 utility cart.  Here’s what to do.

Find an Inexpensive Utility Cart

Look at Harbor Freight or Home Depot for a sturdy utility cart. Check out teacher supply or office supply stores too.

The size is important. You want a 16 x 30 utility cart. You want one that is on wheels too.  Those wheels give you the most versatility because they make your cart mobile. It doesn’t matter if it is metal or  high-grade plastic.  They aren’t expensive. US General sells them for under $50.  Get a cart that with two or three shelves. The number of shelves you need depends on the number of tools you want to store.  Make sure it is a 16 x 30 cart.

cnc tool traysThe CNC 40 Tool Tray Set Up

Now that you’ve got your tray, you need to hold your tools. So, get the number of CNC 40 tool trays you need for your current tools with room for expansion.  The CNC tool tray sold by The Tool Company is 15 ¾” by 6 ¾”.  That’s the perfect size for your utility cart. See, 4 of these trays can sit side-by-side on each shelf of your cart. That means a simple 2 shelf cart will hold up to 80 of your 40 taper tools.

It’s just that easy to protect your tooling and keep everything in order. Just like the professional shops, but at a fraction of the cost.

Now, this example was for a shop using a 40 taper machine. But it will work with a 30 taper too as long as you get your trays from The Tool Company. That’s because their 30 taper tray is the same dimension. It holds the same number of tools too.  The taper size is the only difference.

What’s Holding You Back?

So why haven’t you done this yet? Do you think it’s no worth it? Bah!

You’ll machine more efficiently. That’s because the tool trays are numbered for easy tool calibration and selection.  You can set up the tools in the proper sequence, set them up in the tray, and save time.

The American Tool Company CNC 30 and 40 tool trays are made of high-impact plastic. They protect your expensive tooling. They even have side ears to make it easy to pick the tray up out of a cart.  It’s like they think of everything.

So what are you thinking? Buy your CNC 40 tool tray from The Tool Company and order your utility cart. You’ll have one of the luxuries of the big guys by the weekend.

Runout. It’s the bane of everything in the world that spins. Including our world (Earth) itself. Runout refers to the inaccuracy of any mechanical system as it spins. It happens when the tool or shaft doesn’t turn in complete alignment with the main axis. It might be a common problem, but it causes really big problems in machining. With 5C collets the solution is a simple collet wrench.

dial indicator kits measures runoutCheckout Runout with Gauge

When the drill chuck doesn’t hold the bit in the center, the bit turns on a secondary axis as it rotates. Like a wobble. This is runout. Total indicated runout (TIR) is how you measure the concentricity of a collet. It’s not hard to do. Just press a dial indicator  against the rotating bit after it starts turning. The dial indicator amplifies any minute variations, so they can easily be seen with the naked eye. The dial indicator just takes the slight deviation from true concentricity and makes it large to see and measure. Since you can’t make adjustments to what you can’t measure and you can’t measure what you can’t see, the dial indicator solves this problem. The deviations become visible and thus correctable.  Make sense?

drill press with micro drill adaptersCorrect Drill Press Runout

Start with a good cleaning. Many times this solves the problem. Fully open the jaws  and blow them clean with compressed air. Just one speck of dirt can cause runout. Next, check the drill rod to make sure it is true. While you are at it, check the runout on the spindle and check the bearings on the spindle.

Fix Brake Lathe Runout

This revolves around arbor care. Yes,the pun was intended. Just inspect the arbor and spindle every once in a while. Look for metal chip buildup or rust. Simply clean the arbor with fine steel wool and some WD40. Don’t use sandpaper or a wire brush. If you accidentally remove some metal when you clean, the runout only gets worse. When you check the arbor take a look at the spindle bearings. That could be the source of the runout if you verify lathe setup and arbor condition.

5c collet wrenchProtect Your Collets with a Collet Wrench

Instead of correcting runout, prevent it. When collets aren’t properly tightened you get runout. Runout can also damage the collet.

Use a collet wrench and tighten all three jaws evenly. Just align the three prongs into the top of the collet. Next, turn the wrench to thread the collet into your machine.

So buy a collet wrench and stop runout.

Every ultra precision saw arbor sold at The Tool Company holds your blade for precision cutting use after use. It doesn’t matter if your CNC application calls for a high speed steel blade or a carbide saw, you need saw arbors as precise as your saw.

saw arbors hold saw bladesThe Cobalt Enhanced High Speed Steel Option

Cobalt enhanced high speed steel is the alloy of choice for CNC saws and has been for ages. Alloys are mixtures of metal and the most common HSS mixture includes a generous helping of tungsten and with cobalt added for strength and resistance to wear. Cobalt-enhanced HSS makes working with titanium alloys, stainless steel, and other metals easier.

Because HSS is strong, it is perfect for  face mills, slitting saws, and gear cutting.

HSS costs less than carbide and is easier to sharpen to boot.

HSS does have a downside. That is the limitation on speed. HSS can’t run as fast as carbide steel. But, if tool life trumps speed (like in ultra precision cutting) HSS comes out on top.

The Carbide Option for Precision Cutting

In high speed CNC applications, carbide has replaced high speed steel. Carbide may not be as strong as HSS, but it cuts with a greater speed range.

A carbide saw can cut 4 to 12 times faster than HSS. That’s why carbide is well-suited for high speed CNC applications.

If carbide is out of the budget or you need the durability of HSS, then check out how to get more performance from your HSS tools.

Why Use Our Ultra Precision Saw Arbors

precision saw arborsNo matter the saw blade material, if you are using an ultra precision saw, you need an ultra precision saw arbor. This is true no matter the application. From  cutting, grinding, or sharpening tools, if you need  precision, you can’t settle for an arbor that chatters or slips. Precision requires control. Control requires an ultra precision saw arbor from The Tool Company.

With a variety of sizes, The Tool Company has the diameter you need in the ultra precision saw arbor you will love. The unique “Vibra-Core Design”, results in a saw arbor that actually absorbs cutter vibration. So you can run at normal depths, feeds, and speeds and maintain productivity without chatter, slipping, or vibration.

You also get the closest cutter to work area on the market when you buy your precision arbor at The Tool Company.  Our saw arbors are all made in the USA, feature Weldon shanks, and are covered by a full 5 year warranty.

made-usa

Do you remember when you started machining? Bet you started with an end mill and fly cutters scared you to death. By now, you’ve got that all behind you. But, as you gained experience, did you learn how to get the most out of what you have in the shop? For 2019, why not grab that slitting saw arbor and blade and start to look at them differently.

CNC flycutters give mirror like finish

Hand Finish

Here’s a novel idea. Cut a part off and hand finish it. While a hand finish isn’t the equal to the finish from a fly cutter, it is an alternative. So, on your  3 axis mill, take your slitting saw and cut the piece off. Now, it’s much easier to get to the underside. So, finish it by hand. This is a great alternative if you find yourself machining a very thin part or working on a piece that seems impossible to hold. Just cut it off and hand finish it. You’ll discover that you save time by hand finishing the piece. That’s because if you keep destroying the part by machine finishing it you just waste time. Every time to start from the beginning is a waste of time, money and material. Cut waste in 2019.

Add Relief

Resolve to give your parts a bit of relief in 2019. That doesn’t mean they need time off. But it does mean that if you don’t want them to break, you must give them a break in the form of a relief slot.

A relief slot provides just enough give to clamp around tightly and not destroy the integrity of the part.

Just use your slitting saw. It is the perfect tool for creating that relief slot.  The slitting saw arbor holds the blade firmly in place and in just a couple of passes you’ll have that slot.  Be sure to pick a slitting saw arbor with a deep cap and low profile to get you as close as possible.

slitting saw arbor set

2019’s  Slitting Saw Arbor and Blade

Slitting saw blade are thin and they run fast. As a result, they heat up quickly. Use a carbide blade if you’ve got the money. Consider that the steel blade costs less upfront but it will be replaced frequently. Steel just doesn’t last like carbide.

Whether you use high speed steel or carbide, be sure to use lots of fluid. Because those slitting saw blades run so hot, coolant keeps you cutting long and cutting fast.

For 2019, the slitting saw arbor to use is the one sold by The Tool Company . Buy this arbor and get the deep, low profile cap you need to get your slitting saw blade close. You’ll experience less runout because the “Vibra Core” design absorbs vibration.

In 2019, buy the slitting saw arbor that is made in America for use by American machinists. Buy your slitting saw arbor now and in 2019 look at the slitting saw a bit differently. Make it your most valuable and underused tools in your box.

Got a home shop and machine as a hobby? Have you ever considered machining as a career? You should. Because it doesn’t matter if you finish with face mills or fly cutters.  If you simply know the difference between the two, there are CNC shops that demand your skills.

Looking for a Few Good Men and Women

Just like the military, manufacturing companies are looking for a few good men and women. They are starving for skilled machinists. The economy is booming and while manufacturing levels in different business fluctuate,  CNC operators, set-up technicians, programmers, and coordinators stay in demand.

CNC machining produces tools, dies, molds, medical equipment, and other items in high demand.

In just 10 years, the U.S. Department of Labor projects that the number of CNC machine jobs will increase by over 39,000.  You don’t even have to move because there are jobs are available in almost every state.  States as varied as Wyoming and Mississippi are some of the hottest spots for good paying CNC-related jobs. Wyoming has the highest wage at $52K and California has the lowest at $33K.

cnc fly cutters set

set of fly cutters

CNC Training

Specialized CNC machine training can be completed in less than 12 months.  There is no degree for CNC operator.  But, many technical training programs offer a Certificate in CNC Machine Operation.

You can get a two or four year degree in Industrial Systems Technology, Manufacturing Technology, Machine Technology, and Manufacturing Engineering.

No matter what route you take, you need to start with a high school diploma or G.E.D. equivalent. Machining requires certain abilities to be effective and successful.

Working with your hands and being comfortable with tools and machinery is a must.  Good communication skills will also help you advance in the CNC machining world.  Having the ability to clearly make your ideas known and understood is crucial to working well with others in the shop environment.  The more you know about computers and electronics the better. CNC depends on computers.

The Tool Company is Here to Help

The Tool Company is proud to support manufacturing and machining in the United States.  We believe that American products and American machinists are the best in the world. That’s why we sell American made products to American machinists.

We only sell the highest quality tools such as fly cutters, saw arbors, multi-stops, and tool holders.

Everything sell is made with American pride and craftsmanship.  You’ll find our products in commercial and home shops where the CNC operator cares about quality.  If you want the best, start machining and use tools from The Tool Company.

We write an incredible amount about CNC. In the past, we’ve covered tooling, CNC techniques and even how to build a tool cart using CNC tool trays. But, we’ve never just taken a look at CNC’ing in general. So, now is the time!

What Does CNC Mean?

We use the acronym all the time. But, what does it mean? CNC equals Computer Numeric Control. That means that the cutting, carving, routing, or milling machine is controlled by a computer. Software is in charge. It isn’t the same thing as robotics. CNC machines run saw blades, router bits, drill bits and face mills.

Geometry of Machining

CNC machines operate using an X axis and a Y axis. Remember that the X axis runs across on a horizontal line.  The Y axis is vertical. Looking at the bed of a CNC machine is like looking at the  graph paper from high school Algebra. The X axis is horizontal and the Y axis is vertical. But CNC machining lets you machine in 3 dimensions. A CNC machine understands the Z axis. The Z axis defines the movement of the cutter up and down.

Software makes the difference

Computers Changed Machining Forever

Computer control changed machining forever. For the better! Before computer control, if you wanted to drill numerous holes, the machinist manually operated the drill press up and down and fed the work stock. Of course, first they had to handle the tooling and set-up.

Computers took on the tedious job of moving the drill press up and down. Great! Computers don’t get bored. Now programs direct the machine movements. The same program feeds the stock too.

But, the biggest change was computer assisted drawing (CAD). Now, you use software to design an object, then the software converts the design into a set of instructions the machine uses to create the piece. Man uses software to control the machinery instead of his hands.

cnc tool trays5c collet wrench

CNC Tool Trays, Arbors and Collet Wrenches

The Tool Company understands all types of machining. It doesn’t matter if you need a multi-stop for your manual mill,  a collet wrench, CNC tools or CNC tool trays to keep them safe. The Tool Company has what you need when you need it. Like you, we believe in American manufacturing. Everything we sell is made in the USA.

You deserve American made quality from the company that knows CNC. You deserve tools and tool trays from The Tool Company. Like our name says, tools are all we do.

Do you machine with precision or do you machine with ultra precision? Know the difference?  Ultra precision machining removes material to an ultra-high standard at a tolerance of tolerance of 0.002″ or 0.005 MM. You can grind, turn, and mill at ultra high precision tolerances.  But, to maintain those tight tolerances you can’t tolerate staggering tools. Ultra precision machining demands ultra rigidity. You need an ultra precision arbor to get that required ultimate rigidity.

Ultra Precision Machining for Different Industries

Manual and CNC machinists serve many different industries. Parts for defense, dental/medical, aerospace, and high tech industries require machining with ultra precision and tight tolerances. It’s not easy to produce these very small parts. Think of them as tiny in size and huge in requirements. But, the pay-off is tremendous. This is definitely a money-making niche.

Are you up to the challenge? If so, customers are waiting. See, there’s no room for mistakes when you have tight specifications. But if you can handle tight tolerances and produce parts on schedule you’ve got a ready-made market. Just prove your shop is up to the job.  Assure them you have the machines, training, and tools to get it done. That means using ultra precision tools held with with an ultra precision arbor.

ultra precision saw arborUse an Ultra Precision Arbor for Tight Tolerances

Precision machining means removing material precisely. That takes a cutter held by an ultra precision arbor for maximum rigidity. Rigidity is required if you want to keep the cutter on the work instead of staggering around the stock. It doesn’t matter if you are protoGold Series ultra precision arbor settyping or producing the finished product, the finished piece must match the job specifications. You must control the cutter at all times. Keep the cutter on the job with an arbor. Keep cutting with ultra precision with an ultra precision arbor from The Tool Company.

The Tool Company sells tools made in the USA with ultra precision. You need rigidity, we’ve got it. If you want tight tolerances, don’t tolerate anything less than The Tool Company quality. Order today.

25 Oct 2018

Using a CNC FlyCutter for Skimming Heads

There are no tags

Skimming heads is a common job for machine shops that service auto shops.  When it comes to flycutting, the CNC flycutter is the best tool for the job. Therefore, step away from the face mill and the head won’t get hurt.

use a fly cutter to machine a head

Mercedes head

Why Use a CNC Flycutter to Skim Heads

You refinish the deck surface of the head or block when it is isn’t smooth or flat. It’s cheaper than replacing it.  Welds or other repairs cause warping or unevenness. Or, you may mill a head to increase the compression ratio. Clean up the manifold surfaces on a head with a flycutter if they are corroded or eroded. Sometimes the angle isn’t perfect on an aftermarket intake manifold. Stuff happens. A CNC flycutter is the tool to get it right. And there’s no room for mistake with a head. Mistakes are costly. Because once metal is removed it is gone. You can’t put it back.

Doing it Right

Do the first things first.  Fix warps in aluminum heads  before you skim them.  It reduces the amount of metal you need to skim. Next, check  flatness.  Flatness specs depend on the application and the engine. For example, performance engines need as flat as possible for the best performance possible.

Make sure you’ve got the block squared up before the first pass. Because the surface of the head must be completely parallel to the cutter. Then, once it’s aligned perfectly, ensure it is rigid. You can’t tolerate movement here.

Profilometer

Before you start, verify engine and head gasket recommended specifications.  In order for the gasket to properly seal, the recommended specs must be met.  It’s specified in Ras. The Ra (roughness average) in microinches varies depending on the metal (aluminum or cast iron) and the type of gasket.  So, check the gasket manufacturer’s recommendation first and then check your results using a profilometer.

Like any other job, make sure the feeds and speed are correct and use plenty of fluid. Now, get ready to skim.

Use the Right CNC Flycutter

 CNC flycutters

CNC Flycutters

Don’t forget, use the right flycutter for the job. And you can get the right flycutter at The Tool Company. Each CNC flycutter is perfectly balanced for higher RPMs and long life. You pick. Buy one individually in 1 ½”, 2”, and 2 ½” diameter sizes or get a multi-size sets.

Skim with stability. The ¼-20 alloy set screws add rigidity.

The Tool Company only sells products made  right here in the USA. Get a  full 5-year warranty with every CNC flycutter purchase.

If you aren’t skimming with a Tool Company flycutter, you aren’t skimming with the best.  Buy now and experience the difference in the skim.

 

Did you Spring clean your shop this year? If not, then fall is a great time to get organized. If you’ll spend the winter working in the shop, then Fall is the time to get your R8 tools and collets together and get them organized in an R8 tool holder.

R8 tool holder or collet

R8 Tools

Bridgeport, a milling machine manufacturer, invented the R8 taper for their equipment.  A drawbar through the spindle prevents loosening. Insert tools with an R8 taper directly into the machine’s spindle. Collets are the tool holders. So, you place your collets directly into the spindle and the tighten the collet with the drawbar.  The R8 system uses collets  18″ to  34″  diameter.

This isn’t new info. If you machine you know this stuff. What you need to know is a way to keep R8 tools and collets organized and protected.  That’s the job of the R8 collet trays.

R8 tool holders

courtesy Exact Tooling

Collets Need Protection

Those collets that see regular use probably stay rust-free and in pretty good shape.  The collets that don’t see much use can get rusty.  Humidity control is the best rust preventative. Use fans in the shop to circulate the air. Fans also reduce humidity and moisture.  Run shop fans constantly to keep air moving. Heating and air conditioning affect temperature and humidity.  Avoid wild temperature swings. Large temperature changes cause metal to sweat.  So, any time the shop closes for a week or a few days, keep the fans and climate control turned on.  If you don’t, changes in temperature when you reopen will cause metal to sweat.

Protect rarely used collets with a light coating of oil.  Heavy-duty oil is too hard to clean off. That’s just a waste of time. Use a product like Breakthrough CLP to protecting your metal.

Store your collets and tools in a R8 tool holder tray.  Our R8 tool holder is made of high-impact plastic. It will not rust. In addition, it won’t rust expensive tooling.

R8 Tool Holder Tray

R8 t0ol holder trays or collet racks protect collets and keep them organized at the same time.  The 52 holes in the R8 tool holder gives you enough room for a full set of collets and places for emergency extras too. Steel stamped collet trays damage tooling. High-impact plastic won’t.

Use a tool holder tray that is American built and strong.  Our R8-52 tray is the tray for you. Need a 5C tray? We got you covered.

Our R8 tool holder is simply the best. Because your collets deserve the best, order your R8 tray today.

20 Sep 2018

Did Nostradamus Predict the Collet Wrench?

There are no tags

It was fun pretending that Edgar Cayce predicted the collet wrench. Even more famous than Cayce is Michael de Nostradame. He was a French medical doctor, astrologer and prognosticator that todaywe call Nostradamus. People read his 4-line poems to get hints to the future and see if he was right about history. People say Nostradamus predicted everything from the London fire to World War II. Let’s see if he predicted the collet wrench!

CNC Lathes and Mills

Collets are the tool holders used on CNC lathes and mills. The collet wrench  provides just the right amount of torque. But, CNC equipment didn’t exist in his time.  How could Nostradamus predict a tool for equipment that didn’t exist? He must have used some really “special” tea leaves.


“Something and nothing in combination
Become instructions
The great monster goes to work
Making by removing”

The quatran makes a clear reference to digital electronic processing. When “something and nothing in combination become instructions”, you’ve got the binary ones and zeros that are the base of programming languages.

This match concept was conceived by George Boole in 1847. Not only did Nostradamus predict digital processing, but he saw how it would impact manufacturing.

Now, the part about “making by removing” is clearly a reference to subtractive manufacturing. You use a lathe to remove the parts you don’t want to make the part you need. The collet holds the tool in the lathe and the collet wrench adjusts the collet that holds the tool.

5c collet wrenchHigh Impact Plastic

The  collet wrench sold by The Tool Company is manufactured with high-impact plastic. This stuff wasn’t even in around back in the 1500’s when Michael was crystal ball gazing and writing with quill and ink. But, did he see the flourscent orange plastic handle in his visions? Possibly.


“From the death of the old
A new material arises.
Wonderous in its strength.
A delight to the eye”

Maybe “from the death of old a new material arises” refers to dinosaurs that died, decomposed and transformed into the black oil that we turn into plastic! By Jove, that’s it!

The Tool Company collet wrench is strong because its made of polystyrene. This wonder resin can be machined and molded. Its way better than regular styrene. You can make it any color. The Tool Company thinks bright orange is a good idea. The bright color is a “delight to the eye” because it is easy to find in a cluttered machine shop.

Don’t Wait to Get Your Collet Wrench

Nostradamus wasn’t big on dates as part of his prognostications. But he said the world would end in 3797. On the off chance he got the date wrong, you should probably get your collet wrench now. Nostradamus never said where to get a good collet wrench. If he had, he would have said buy your collet wrench from The Tool Company.

The concave face aligns perfectly. The handle is sturdy, durable and easy-to-find. Buy your collet wrench at The Tool Company now. The end may be near.

 


1 2 3 4 8
plastic collet trays | cnc tool trays | cnc tool holders | fly cutters | collet wrenches | general purpose arbors | micro drill adapters | slitting saw arbors | slotting reach arbors