Ask any new machinist what scares them most. They will probably answer “flycutters”.  For some reason, flycutters strike fear in the hearts of apprentice and experienced machinists alike. That’s a shame. That’s because it’s just about the finest finishing tool you can ever use.

CNC flycutters give mirror like finishThe Finest Finish Ever

Flycutters beat end mills for the finest finish ever. Your fine finish is easy because you  cover a larger area in just one pass. When you finish with an end mill  you’ll create overlap marks with ever pass. With an end mill, you get a finish that’s not smooth enough for exposed surfaces. An end mill will cut it (pun intended) for machining heads, but not for decorative surfaces. The shallow flycutter cut makes the perfect finishing cut.

set of flycutters

Set of flycutters

How Flycutters Work

Flycutters have a body and a tool bit. As the body turns, the bit takes broad and very shallow slivers from the workpiece.

Most flycutters are a left turning tool that’s held at a 30° to 60° angle. A quality fly cutter gives you years of dependable service if treated with care.

Should You Make Your Own?

Just Google “make a flycutter” and you’ll get over 90,000 results. You can find videos and bulletin board threads with plans for making your own flycutters. Based on these results, you’ll quickly conclude that it’s really really easy to make a very poor performing tool. Projects in Metal offers a plan complete with the confession “To be honest, I have not had a lot of success with this cutter”. Why on Earth are you sharing plans for something that you know for a fact doesn’t work? Anyone taking on that DIY project is just asking to waste their time and material. Sound fun to you?

Why make your own flycutters when really good ones aren’t even that expensive.  It’s easy to find a good single fly cutter that’s less than $50. You can find sets with several sizes that are right around $125.00. It just doesn’t make much sense to waste time and material making a tool that you can buy for less that the cost of a ballgame.

CNC fly cutter made in the USAQuality American Made Flycutters

You depend on The Tool Company for your collet wrenches and general purpose arbors. When it comes to flycutting tools, The Tool Company has your back there as well. Discover our selection of the highest quality flycutters on the market.

  • Heat treated for long-life
  • Perfectly balanced for superior cutting
  • Runs safely at high RPMs
  • Large set screws for stability
  • 5 year warranty

Like everything we sell, our flycutters are American made. Buy American made tools and support American manufacturing. And don’t let flycutting scare you.

A CNC flycutter is a beautiful tool.  Technically, a flycutter is any single point cutter used on a mill. but any CNC’er will tell you, it is so much more. It is your go-to tool when you want to lovingly face metal for a flawless finish. When pressed on the issue, even hardcore face mill fans admit that sometimes only a flycutter will do.

CNC flycutter gives mirror like finishOne Pass, One Unbeatable Finish

Just try to get an ultra smooth finish with a face mill. First, you individually adjust the cutting height of each insert to 0.0001″. What a pain. Or you can remove all the cutters and leave one. But, what you should really do is just use a flycutter for Pete’s sake. For that unbeatable finish, do it in one pass.  But, remember to cut from right to left. Chips will go away from you.

The beauty of a flycutter is that it allows you to make a complete pass the width of the metal. So, the finish will be uniform. Use a facing head and you will make several passes. That leaves marks where the cuts overlap. You can’t tolerate marks if you want an unbeatable finish. Flycutters cut much more shallow as well. Shallow cuts are important for a superior finish.

CNC Flycutters are an Affordable Alternative

Let’s face it, tooling isn’t cheap. How many times have you had to decide what size tool will get the most work done because you can only afford one size? Flycutters aren’t that way. They  are a relaCNC flycutter settively inexpensive tool. So, you can own a variety of sizes. Buy a small cutter to get the rigidity you need for small pieces and buy larger cutters to for those bigger pieces.

The Tool Company sells high quality flycutter sets for a hair over $120.00. Now that’s a truly affordable price for a set of 3 cutters.

The American Made CNC Flycutter

Finding an American made CNC flycutter is easy. Just buy your flycutters at The Tool Store.  Like everything we sell, our flycutters are made in the USA. Each flycutter is heat treated and balanced, so you get a long tool life. They have large set screws for the stability and rigidity you need at high speed. Because each flycutter is perfectly balanced, you are free to operate at high RPMs for an unbeatable finish.

The Tool Company supports American manufacturing. We provide high-quality American made tools to be used in shops by American manufacturers. There are cheap, foreign knockoffs here.

So, order your flycutter or flycutter set today and get a superior finishing tool at an affordable price.

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